CASE STUDY
Ford Box Side Storage
Challenge
The design of Box Side Storage needed to maximize usable storage space over the wheel wells without compromising the truck bed’s width and full-length floor space.
The system needed to be durable and weather-resistant, protecting contents from harsh conditions while ensuring security with reliable locking mechanisms
DESIGN & ENGINEERING
Utilize design test methods and experience to predict part molding and final assembly performance
PRE-TOOL TESTING
Prototyping, FEA Analysis, Physical Testing
SOURCING AND ASSEMBLY
Special provisions for eliminating water into the bed featuring several seals and end molds along with one-way drains. Met tight dimensional requirements of perimeter tolerance +/- 3mm
Overview
Box Side Storage was developed by multiple engineering teams, comprised of experts in automotive design, material handling, and user experience.
The combined expertise ensured that every aspect of the storage system meets the highest standards of functionality, durability, and user convenience.
FINISHED COMPONENTS
- Twin Sheet Thermoformed Bin
- Thermoformed Lid
- Seal & Drain Plug
- Lock and Latch System
- Full Access to Tie-Downs
- Bed Divider Slots
Solution
BENEFIT
Penda brought this design concept to life with careful attention to detail. Participating in prototyping, Finite Element Analysis (FEA), and extensive physical testing ensured the product met rigorous quality and performance standards. This comprehensive approach guaranteed a reliable and robust storage solution that integrates with the truck bed, offering both practicality and functionality for users.
Results
Through streamlined process development, Penda was able to the exceed quality standards while developing a functional product.
Penda continues to test the product, ensuring the longevity and durability. Penda remains committed to delivering solutions that not only meet current needs but also anticipate future challenges, ensuring long-term satisfaction for their customers.